BTW Equipment "Intelligent Manufacturing" Unlocks a New Production Paradigm

On January 7th, inside the production workshop of Baoding Baoling Company under Baoding Tianwei Baobian Electric (BTW), a set of agile robotic arms performed a distinctive "industrial dance." These are BTW's key equipment for transitioning from "manufacturing" to "intelligent manufacturing" – the automatic core stacking robots. With millimeter-level precision alignment and efficient, coordinated operation rhythms, these intelligent devices are reshaping the production model of the core stacking process, pressing the "accelerator key" for the digital and intelligent upgrade of this traditional procedure.

Core stacking is a critical core process in transformer production, where its precision and efficiency directly determine product quality. The traditional stacking process relied on manual, repetitive bending operations, which not only involved high labor intensity and operator fatigue but also made controlling stacking tolerances difficult, becoming a bottleneck constraining production efficiency improvement. The introduction of automatic core stacking robots has successfully addressed this industry-wide challenge. With the full deployment of these robots, the production scene has undergone a disruptive innovation. Replacing manual lamination with intelligent automation has reduced employee labor intensity by 60% and significantly improved the consistency of stacking quality.

The efficient implementation of this "intelligent manufacturing" equipment relies heavily on the powerful support of automated drawing technology. The technical department utilizes a parameter-driven drawing system to achieve automatic data generation and instant output, which can be quickly called by the robots without the need for manual secondary processing. The smart screen beside the equipment acts as a veritable "global insightful eye," providing real-time visualization of key data such as stacking progress, precision deviations, and equipment operating parameters, making the production status clear at a glance. This supplies instant and reliable information for precise operator adjustments and scientific management decision-making.

As BTW's first intelligent core manufacturing demonstration line, the successful application of the automatic core stacking robots will accumulate valuable experience for the subsequent implementation of the company's intelligent projects, laying a solid foundation for driving digital and intelligent transformation and enhancing core competitiveness.